Qingdao Beishun Environmental Protection Technology Co.,Ltd
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High Power Car Truck Tire Shredder, Can Process 5 Tons Of Tires Per Hour
A whole tire shredder is a heavy-duty industrial machine designed to process entire tires (car, truck, bicycle, or OTR tires) into smaller, manageable pieces. These shredded pieces are then used for further processing in recycling applications, such as producing crumb rubber, tire-derived fuel (TDF), or raw materials for construction and manufacturing.
Below is a comprehensive overview of a whole tire shredder, including its features, working principle, applications, and a parameter table for reference.
Heavy-Duty Construction:
Built with high-strength steel to withstand the tough and abrasive nature of tire shredding.
Equipped with durable cutting blades or hammers for long-lasting performance.
High Shredding Capacity:
Capable of processing whole tires of various sizes (passenger car tires, truck tires, OTR tires, etc.).
Can handle large volumes of tires per hour, depending on the model.
Adjustable Output Size:
The size of the shredded output can be adjusted by changing the screen or grid size (typically ranging from 50 mm to 150 mm).
Automated Operation:
Many models feature PLC control systems for automated operation, monitoring, and safety.
Safety Features:
Includes emergency stop buttons, overload protection, and safety guards to ensure operator safety.
Low Maintenance:
Designed for easy maintenance, with replaceable blades and accessible components.
Energy Efficiency:
Optimized design to reduce power consumption while maintaining high productivity.
Versatility:
Can process a wide range of tire types, including steel-belted radial tires.
Feeding:
Whole tires are fed into the shredder via a conveyor belt or manually, depending on the machine design.
Shredding:
The tires are shredded by rotating shafts equipped with cutting blades or hammers, which tear the tires into smaller pieces.
Separation:
Steel wires and fibers are separated from the rubber during the shredding process (optional magnetic separation).
Output:
The shredded tire pieces are discharged through a screen or grid, ensuring uniform output size.
| Parameter | Specification |
|---|---|
| Machine Type | Whole tire shredder |
| Application | Shredding whole tires into smaller pieces for recycling |
| Input Size | Whole tires (passenger car, truck, OTR, etc.) |
| Output Size | 50–150 mm (adjustable based on screen size) |
| Shredding Capacity | 5–20 tons per hour (depending on model and tire type) |
| Power Requirement | 75–300 kW (depending on model and capacity) |
| Power Supply | 380V, 50Hz (3-phase) or as per local standards |
| Rotor Speed | 20–60 RPM (depending on model) |
| Cutting Blades | High-strength alloy steel, replaceable |
| Machine Dimensions | Varies by model; typical range: 5m (L) x 3m (W) x 3m (H) |
| Machine Weight | 10,000–30,000 kg (depending on size and construction) |
| Control System | Manual or PLC-controlled (optional) |
| Safety Features | Emergency stop, overload protection, safety guards |
| Maintenance Requirements | Regular blade replacement, lubrication, and inspection |
| Certifications | CE, ISO, or other industry standards (depending on manufacturer) |
Tire Recycling Plants: For processing waste tires into crumb rubber or rubber powder.
Tire-Derived Fuel (TDF) Production: Shredded tires are used as a fuel source in cement kilns, power plants, and industrial boilers.
Construction Industry: Shredded tires are used as raw materials for rubber-modified asphalt, playground surfaces, and civil engineering applications.
Rubber Product Manufacturing: To produce raw materials for rubber mats, flooring, and other products.
High shredding efficiency and productivity.
Adjustable output size for versatile applications.
Durable construction for long-term use.
Low maintenance and operational costs.
Environmentally friendly solution for tire waste management.
Shredding Capacity: Ensure the machine meets your required output volume.
Input and Output Sizes: Confirm the machine can handle your specific tire types and produce the desired output size.
Power Consumption: Evaluate energy efficiency to reduce operational costs.
Maintenance and Spare Parts: Choose a machine with easy maintenance and readily available spare parts.
Supplier Reputation: Work with a reputable manufacturer or supplier for reliable equipment and after-sales support.
A whole tire shredder is a critical piece of equipment in tire recycling operations. By selecting the right machine, you can improve efficiency, reduce waste, and contribute to sustainable recycling practices.
