Qingdao Beishun Environmental Protection Technology Co.,Ltd
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Four-Column Type Plate Hydraulic Vulcanizing Press / Curing Press ,The Size Of The Table Is 400*400mm
Product introduction:
Qingdao Beishun manufacturing small four-column flat plate vulcanizer is a device used for vulcanizing polymer materials such as rubber and plastics, with the following characteristics and advantages:
Structural design: It is mainly composed of a machine base, four columns, an upper mold base, a hydraulic cylinder and other components. The four columns are distributed around the machine base to provide stable support and guidance for the equipment, ensuring that the upper and lower mold bases maintain precise parallelism and verticality during the opening and closing process, which is conducive to ensuring the molding quality of the product.
Working principle: The hydraulic cylinder is located at the bottom of the machine base, and the hydraulic system provides power to push the machine base up or down, thereby realizing the opening and closing of the upper and lower mold bases. During the mold closing process, the rubber or plastic material inside the mold is subjected to high temperature and high pressure, and a vulcanization reaction occurs, which transforms it from a linear polymer structure to a three-dimensional network structure, thereby obtaining the required physical properties and chemical stability.
Application range: It is widely used in industries such as rubber products and plastic products, such as the production of rubber seals, rubber pads, plastic sheets and other products.
Product Advantages:
Small size, less space occupied, suitable for production environments with limited space; simple structure, easy operation, easy maintenance and upkeep; four-column structure, high stability, able to withstand greater pressure, ensuring uniformity and consistency of the vulcanization process; can be customized according to different production needs, such as heating method, mold size, pressure and temperature control range, etc.
The following are some examples of product parameters of small four-column flat vulcanizers:
Technical parameter:
| Parameter/model | 100 Ton | 150 Ton | 200 Ton | 250 Ton | 300 Ton | 350 Ton | 400 Ton | 500 Ton |
| Clamping Force(T) | 100 | 150 | 200 | 250 | 300 | 350 | 400 | 500 |
| Plate Size(mm) | 400*400 | 450*460 | 560*560 | 650*600 | 650*650 | 750*700 | 850*850 | 1000*1000 |
| Pistion Stroke(mm) | 250 | 250 | 250 | 250 | 280 | 300 | 300 | 300 |
| Cylinder Diameter(mm) | 250 | 300 | 355 | 400 | 450 | 475 | 500 | 560 |
| Main Motor Power(KW) | 12 | 17 | 22 | 34 | 34 | 43 | 48 | 72 |
| Type of mold opening | Track-Mold-Open | |||||||
| Weight(KG) | 4500 | 5500 | 7000 | 9000 | 11000 | 15000 | 17500 | 21500 |
| Length(mm) | 2650 | 3200 | 3650 | 4200 | 2360 | 2930 | 2500 | 3750 |
| Width (mm) | 2000 | 2700 | 2600 | 3300 | 1650 | 2350 | 2630 | 2700 |
| Height(mm) | 2000 | 2500 | 2610 | 3300 | 1850 | 2100 | 3460 | 2800 |
Choose of Model
1.RY-25T, nominal clamping force of 40, motor power of 3.0kW, overall dimensions of 1200×1500×1600mm, weight of 500kg, specifications of 300×300mm.
2.Model: 30T, nominal clamping force of 0.3, motor power of 4.0kW, overall dimensions of 0.9×1.25×1.5m, weight of 1100kg, specifications of 300×300mm.
3.Model: XLB-D0.50MN400×400mm automatic flat vulcanizing press, nominal clamping force 0.50, motor power 2.2kW, overall dimensions 1.2/0.7/1.5m, weight 1100kg.
Its use:
Small four-column flat vulcanizer has a wide range of uses:
1.Rubber product processing
- Seals: produce all kinds of rubber O-rings and oil seals, giving them good elasticity and sealing properties to meet the waterproof and oil-proof requirements of mechanical parts, which are commonly found in automobile engines and hydraulic equipment.
- Rubber pads: manufacture industrial shock-absorbing rubber pads and anti-slip rubber pads, relying on vulcanization to stabilize the shape and performance of the product, and achieve buffering and anti-slip functions.
2.Plastic product molding
- Plastic sheets: hot-press vulcanize plastic sheets such as PVC and PP to improve the hardness and flatness of the sheets and make their sizes more accurate, which are used in advertising production and architectural decoration.
- Plastic sheets: Some plastic sheets with special performance requirements can be treated by a vulcanizer to optimize the heat resistance and wear resistance, laying the foundation for subsequent deep processing.
3.Composite material preparation: compound rubber with different materials such as fabrics and metals, and use the vulcanization process to make the rubber and other materials tightly bonded, such as rubber conveyor belts, which have both the wear resistance of rubber and the strong support of fabrics.
4.Scientific research and teaching: colleges and universities, scientific research institutions can use it to simulate the vulcanization process, test and develop new rubber and plastic formulas, and assist in teaching demonstrations and experimental data collection.
