110kw Rubber Crusher For Waste Tyre Recycling Production Rubber Powder With PLC Control

110kw Rubber Crusher Use For Waste Tyre Recycling Production Rubber Powder With PLC Control

Product Description:

The production line for waste tire rubber powder is made up of multiple equipment and links. Here is a detailed introduction:

• Tire ring cutting machine: This machine is used to cut off the inner ring of the waste tire for subsequent crushing. The equipment can quickly and accurately separate the inner ring from the outer ring of the tire, providing convenience for subsequent processing.
• Tire wire drawing machine: This machine extracts the steel wire from the tire. Since the tire contains a steel wire structure, the steel wire is extracted by the wire drawing machine. On the one hand, it can reduce the wear on the equipment during the subsequent crushing process, and on the other hand, it is convenient for the steel wire to be recycled separately.
• Tire shredder: This shreds the tire after removing the inner ring and steel wire into larger rubber blocks. The shredder's knives are strong and sharp, and can cope with the high-strength rubber material of the tire, tearing the tire into relatively uniform blocks of size and preparing it for subsequent crushing and grinding.

• Coarse crusher: This piece of equipment preliminarily crushes the shredded rubber blocks, breaking them into rubber blocks of about tens of millimeters in size. The coarsely crushed rubber blocks will pass through the screening system. If they do not meet the requirements, they will be sent back to the crushing chamber by the round mesh screen for further crushing until they meet the requirements.
• Medium crusher: The rubber blocks processed by the coarse crusher are further crushed into smaller rubber particles, usually about 6-12 mm.

• Magnetic separator: This equipment uses magnetic force to separate the steel wire from the rubber particles. Because there may still be some fine steel wires left in the rubber particles after crushing, the magnetic separator can effectively absorb these steel wires, so that the rubber powder and the steel wire can be separated to ensure the purity of the rubber powder.
• Fiber sorter: It is used to separate impurities such as fibers from rubber particles. In addition to steel wires, tires also contain some fiber materials. The fiber sorter separates these fibers from rubber particles through a specific sorting principle to improve the quality of rubber powder.
• Airflow sorter: This mainly creates air vortexes to separate rubber particles and fibers more finely and it recycles rubber powder in grades as needed. It has the ability to sort out rubber fine powder of different mesh sizes.

• Rubber mill: This equipment grinds the crushed and separated rubber particles into rubber powder. The working principle of the mill is to grind the rubber particles into powder through the rotation and extrusion of components such as grinding discs or grinding rollers. According to different production needs, the parameters of the mill can be adjusted to produce rubber powders of different mesh sizes, such as 40 mesh-200 mesh rubber powder.

• Vibrating screen: This is used to screen the ground rubber powder to screen out the rubber powder particle size that meets the requirements. Rubber powder that does not meet the particle size requirements will be returned to the grinder for re-grinding until it reaches the specified particle size standard.

• Fully automatic bagging machine: When the rubber powder meets the requirements after screening, the fully automatic bagging machine quantitatively bags the rubber powder according to the set weight for easy storage, transportation, and sales.

During the operation of the entire waste tire rubber powder production line, corresponding conveying equipment like belt conveyors are also required to connect various equipment to ensure the smooth transmission of materials. At the same time, in order to ensure the environmental protection and safety of the production process, the production line may also be equipped with auxiliary facilities such as dust removal equipment, atomizing spray system, water cooling system, etc.

Features:

The waste tire rubber powder production line produces rubber powder that has diverse particle sizes. It can be processed into rubber powder of different meshes according to different production requirements. The common particle size range is between 30-200 meshes. Coarser rubber powder can be used in some rubber products or building materials that do not require high material particle size. Finer rubber powder can be used in rubber products or fine chemical fields with higher requirements.

Advanced production lines and processes can ensure that the particle size distribution of rubber powder is uniform, which is vital for the subsequent performance stability of rubber powder in various applications. Uniform particle size makes it easier to disperse rubber powder evenly when mixed with other materials, thereby improving the quality of the product.

The rubber powder that the waste tire rubber powder production line produces has small specific gravity. Its density is relatively small, which makes it possible to reduce the weight of the product when using rubber powder to produce rubber products or other materials. For example, in products such as automobile tires and rubber soles, the use of rubber powder can reduce the overall weight of the product and improve the product's performance.

The rubber powder that has been appropriately processed has good fluidity and can be smoothly transported, mixed, and subjected to other operations during the production process. Good fluidity can improve production efficiency and make the production process progress more smoothly. Rubber powder also has a special surface morphology, and the powder surface of rubber powder usually has burr-shaped structures. This special surface morphology makes the rubber powder have stronger adhesion and bonding when combined with other colloids, which improves the performance of composite materials.

Rubber powder has complex ingredients, and as well as rubber ingredients, rubber powder may also contain some additives and aging products. The presence of these ingredients will affect the chemical properties of rubber powder, such as the vulcanization performance and aging performance of rubber powder. Therefore, when using rubber powder, it is necessary to test and analyze the chemical properties of rubber powder according to specific application requirements.

Rubber powder can be modified by adding some modifiers or using special treatment methods to improve its performance. For example, adding coupling agents can improve the compatibility of rubber powder with other materials, and surface treatment can improve the dispersibility of rubber powder.

The waste tire rubber powder production line can almost completely separate steel wire and fiber in waste tires, thereby ensuring the high purity of rubber powder. High-purity rubber powder improves the performance of rubber products and reduces product defects caused by the presence of impurities. Furthermore, during the production process, strict screening and separation processes can effectively remove other impurities in rubber powder, such as dust and soil, thereby controlling the impurity content of rubber powder at a low level.

Technical Parameters:

Applications:

The waste tire rubber powder production line can achieve different levels of output and efficiency, depending on various factors. Some of the most influential factors include the type of equipment, production scale, technical level, and production process. Here are some common output and efficiency ranges:

Output: Some small waste tire rubber powder production lines, such as the 450 type unit of the tire rubber crusher, have an hourly output of about 4-6 tons, with an annual output of approximately 1,500 tons based on 300 working days per year.

Efficiency: This type of small production line has a relatively low degree of automation, which may require more manual operation and intervention. It has a weak equipment operation stability and continuous production capacity, leading to a lower overall efficiency.

Output: A medium-sized waste tire rubber powder production line can typically process around 3,000-5,000 tons annually. The actual output is also affected by the equipment operation time, raw material quality, and equipment maintenance, among other factors.

Efficiency: The medium-sized production line has a relatively more complete equipment configuration, with an improved degree of automation. The production process of material transportation, crushing, and screening can be carried out more efficiently, leading to higher production efficiency. Some of them can achieve continuous production as well, which makes the entire production process smoother and more productive.

Output: Large-scale waste tire rubber powder production lines can process tens of thousands of tons and even more annually. For instance, some large production lines can process up to 20,000 tons of rubber powder per year, with an output of more than 15,000 tons annually.

Efficiency: Large production lines generally come with advanced technology and equipment, a high degree of automation, and strong collaborative capabilities of various links in the production process. The advanced features make for efficient and stable production. Large production lines also have advantages in energy utilization, equipment maintenance, and cost reduction, leading to better production efficiency overall.