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Reliable Stock Blender Mixing Mill Machine Water Cooling Emergency Stop

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Brand Name :Beishun
Model Number :XK-560,XK-550,XK-450,XK-300
Place of Origin :QINGDAO, CHINA
Certification :CE,ISO,SGS
MOQ :1pcs
Price :5000USD-100000USD
Packaging Details :Pallets, packing films, containers
Delivery Time :45days
Payment Terms :L/C, T/T
Supply Ability :50set/years
Type :Mixing Mill Machine
Name :Rubber Mixing Mill Machine
RollerStructure :Cast Iron
SafetyDevice :Emergency Stop
RollerLubrication :Manual
RollerSurface :Smooth
RollerCooling :Water Cooling
Power :220V/380V
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Product Description:

The Rubber Mixing Mill: A Detailed Introduction

The rubber mixing mill is a machine used by rubber factories to prepare plasticized rubber, mixed rubber, or perform hot mixing and molding. It is a type of rubber mixing machine with exposed rollers. Here is a detailed introduction to the rubber mixing mill:

1. Working Principle

The rubber mixing mill mainly squeezes and shears the rubber through two relatively rotating rollers. This process breaks the original macromolecular chains of the rubber, reduces its original elasticity, and improves its plasticity. This allows for easier processing in the subsequent steps.

2. Main Components

The rubber mixing mill consists of several main components:

  • Mixing part: mainly includes rotor, internal mixing chamber, sealing device, etc. The roller is the core component that directly undertakes and completes the kneading of materials.
  • Feeding part: it consists of a feeding chamber, a bucket-shaped feeding port, and a flap door used for feeding and instant storage.
  • Pressing part: usually, there is a pressing device to give a certain pressure to the rubber material, accelerating the rubber mixing process and improving the rubber mixing effect.
  • Discharging device part: used to discharge the rubber material after the rubber mixing is completed.
  • Transmission device part: composed of motor, elastic coupling, reducer, and gear coupling, etc. Power is transmitted through this part to overcome the working resistance and rotate the roller, completing the rubber mixing operation.
  • Base: including the main machine base and transmission base, for use by the internal mixer, on which the main machine and transmission system components are installed.
  • Heating and cooling system: composed of pipes and distributors, etc. It can pass cooling water or steam into the cavity of the roller, etc. for circulation to control the temperature of the rubber material.
  • Electronic control system: composed of control box, operating machine, and various electrical instruments, it is the operation center of the entire machine.
  • Lubrication system: composed of oil pump, oil distributor, and pipeline, injecting lubricating oil into each rotating part to reduce the friction between moving parts and extend their service life.
3. Main Uses

The rubber mixing mill has several main uses:

  • Raw rubber processing to prepare for subsequent processing of the raw rubber by reducing its elasticity and improving its plasticity.
  • Rubber compound mixing to mix various rubber raw materials, compounding agents and additives together to make them evenly distributed and obtain the required performance and quality.
  • Rubber compound sheeting to press the mixed rubber into a specified thickness for subsequent processing or molding, such as making rubber sheets, rubber plates, and other products.
  • Impurity removal to remove impurities in the rubber to improve its purity.
  • Recycled rubber processing to crush, mix, refine and perform other operations of recycled rubber, so that waste rubber can regain its utilization value.
4. Advantages and Disadvantages

The rubber mixing mill has several advantages and disadvantages:

  • Advantages:
    • Simple structure
    • Easy to operate
    • Convenient maintenance
    • Strong applicability
    • Easy to observe
  • Disadvantages:
    • High labor intensity
    • Low safety
    • Dust pollution
    • Unstable quality
5. Technical Parameters

The rubber mixing mill has several important technical parameters:

  • Roller diameter, which measures the specifications of the mixing mill.
  • Roller width, which affects the width and output of the rubber compound processed each time.
  • Roller speed ratio, which has an important influence on the mixing effect and processing efficiency of the rubber compound.
  • Roller spacing, which determines the thickness and hardness range of the rubber compound that can be processed.
  • Motor power, which determines the power output of the mixing mill and the rubber compound load that can be handled.

Technical Parameters:

Type Xk-160 Xk-250 Xk-300 Xk-400 Xk-450 Xk-560 Xk-660
Working diameter of rolls(mm) 160 250 300 400 450 560 660
Working length of rolls(mm) 320 620 750 1000 1200 1530 2130
Front roll surface speed(m/min) 8.95 14.1 15.1 18.65 24.26 27.72 28.6
Friction ratio 1:1.35 1:1.17 1:1.27 1:1.27 1:1.27 1:1.2 1:1.24
Max.nip(mm) 4.5 8 8 10 15 15 15
Capacity per.batch(kg) 1-2 8-15 15-20 18-35 25-50 35-50 165
Motor power (kw) 5.5 18.5 22 37 55 90 245
Overall dimension(mm) 1380*860*1320 3400*1500*1800 3580*1550*1695 4350*1850*1785 5200*2380*1840 5845*2284*1978 7465*3662*2080
There are seven types of machines listed in this table, which are Xk-160, Xk-250, Xk-300, Xk-400, Xk-450, Xk-560, and Xk-660. The table presents various parameters of each type. Firstly, the working diameter of rolls for each machine is listed. They are 160mm, 250mm, 300mm, 400mm, 450mm, 560mm, and 660mm for Xk-160, Xk-250, Xk-300, Xk-400, Xk-450, Xk-560 and Xk-660 respectively. Secondly, the working length of rolls is provided, ranging from 320mm to 2130mm. Additionally, other parameters are shown, such as front roll surface speed, friction ratio, maximum nip, capacity per batch, motor power, and overall dimensions. It is noteworthy that different types of machines have different capacity per batch and motor power. Moreover, the friction ratios of these machines are different, ranging from 1:1.17 to 1:1.35. Overall, this table gives a comprehensive comparison of the different specifications of these seven types of machines.

Applications:

The XK-560, XK-550, XK-450, and XK-300 models are all made in Qingdao, China, and boast CE, ISO, and SGS certifications. With a minimum order quantity of 1 piece and a price range of 5000USD-100000USD, you can be sure that you are getting the best value for your money.

Our Rubber Mixing Mill Machine is perfect for various applications, including rubber blending mill processing, mixing, and refining. The smooth roller surface and manual roller lubrication make it easy to use while ensuring high-quality results every time.

Designed with a PLC control system, the Rubber Mixing Mill Machine is easy to operate and control, ensuring that you get the desired results every time. With a roller speed of 20-30m/min and a roller space of 150mm, this mixing mill is capable of handling a range of materials with ease.

Our Rubber Mixing Mill Machine is suitable for use in multiple scenarios, including tire manufacturing, rubber products manufacturing, silicone rubber production, and more. We offer packaging options that include pallets, packing films, and containers, making it easy to transport and store your new mixing mill.

With a delivery time of 45 days and payment terms of L/C and T/T, you can be sure that you will receive your order on time and without any hassle. Our supply ability is up to 50 sets per year, ensuring that you have access to the best mixing mill products when you need them.

Invest in a Beishun Rubber Mixing Mill Machine today and take your rubber compounding, mixing, and refining to the next level!

Support and Services:

The Rubber Mixing Mill Machine is a high-quality piece of equipment designed to streamline the rubber mixing process. It is equipped with advanced technology that ensures efficient and uniform mixing of rubber compounds, resulting in high-quality output. The machine is easy to operate and maintain, with a user-friendly interface and straightforward controls.

Our technical support team is available to assist with any questions or concerns regarding the Rubber Mixing Mill Machine. We offer comprehensive services, including installation, training, and ongoing maintenance. Our team of experts is highly skilled and experienced, and can provide prompt and effective solutions to any issues that may arise.

In addition to our technical support services, we also offer a range of value-added services designed to help you get the most out of your Rubber Mixing Mill Machine. These include custom engineering, process optimization, and system integration. Our goal is to provide our customers with a complete solution that meets their unique needs and maximizes their productivity.

FAQ:

Q: What is the brand name of the Rubber Mixing Mill Machine?

A: The brand name of the Rubber Mixing Mill Machine is Beishun.

Q: What are the available models of the Rubber Mixing Mill Machine?

A: The available models of the Rubber Mixing Mill Machine are XK-560, XK-550, XK-450, and XK-300.

Q: Where is the Rubber Mixing Mill Machine manufactured?

A: The Rubber Mixing Mill Machine is manufactured in QINGDAO, CHINA.

Q: What certifications does the Rubber Mixing Mill Machine have?

A: The Rubber Mixing Mill Machine is certified with CE, ISO, and SGS.

Q: What is the minimum order quantity of the Rubber Mixing Mill Machine?

A: The minimum order quantity of the Rubber Mixing Mill Machine is 1pcs.

Q: What is the price range of the Rubber Mixing Mill Machine?

A: The price range of the Rubber Mixing Mill Machine is from 5000USD to 100000USD.

Q: What are the packaging details of the Rubber Mixing Mill Machine?

A: The packaging details of the Rubber Mixing Mill Machine include pallets, packing films, and containers.

Q: What is the delivery time of the Rubber Mixing Mill Machine?

A: The delivery time of the Rubber Mixing Mill Machine is 45 days.

Q: What are the payment terms for the Rubber Mixing Mill Machine?

A: The payment terms for the Rubber Mixing Mill Machine are L/C and T/T.

Q: What is the supply ability of the Rubber Mixing Mill Machine?

A: The supply ability of the Rubber Mixing Mill Machine is 50 sets per year.

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