Qingdao Beishun Environmental Protection Technology Co.,Ltd
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800 tons pressure rubber vulcanization press for hot pressing mold rubber products
Product description introduction
Qingdao Beishun Frame-Type Flat Press Vulcanizing Machine is a commonly used rubber vulcanization equipment used for heating and vulcanizing rubber products. It has the following main features and components:
1. Frame structure: The frame-type flat plate vulcanizing machine adopts a solid metal frame structure, which is usually cut from an entire steel plate. Frame advantages provide stable support and structural strength, ensuring the stability and durability of the equipment.
2. Flat plate: The flat plate is the main working surface of the frame-type flat plate vulcanizing machine, which is used to place rubber products and heating plates. Flat plates are usually made of heat- and pressure-resistant metal materials, such as steel plates or aluminum plates.
3. Heating plate: The heating plate is located between the flat plates and is used to provide the temperature required for heating and vulcanizing rubber products. The heating plate is usually made of heat-resistant alloy material and heated by an electric heating element.
4. Heating system: The frame-type flat plate vulcanizing machine is equipped with a heating system, which usually consists of electric heaters, thermal oil heating, steam heating systems, temperature controllers and sensors. Together they control and maintain the temperature of the heating plate to ensure that rubber products are vulcanized at the appropriate temperature.
5. Hydraulic system: Frame-type plate vulcanizing machines are usually equipped with a hydraulic system to apply pressure and achieve closure between plates. The hydraulic system includes hydraulic cylinders, hydraulic pumps, pressure sensors and other components. The pressure range is 200 tons, 400 tons, 600 tons, 800 tons, 1000 tons, 1200 tons, 1500 tons, etc. for customers to choose. The rubber products are ensured by controlling the hydraulic pressure. Obtain proper pressure during vulcanization.
6. Control system: The Siemens PLC control system of the frame-type flat plate vulcanizer is used to monitor and control the heating, pressure and vulcanization processes. It usually includes temperature controller, pressure controller, timer and safety protection device, etc., with automatic temperature control, automatic pressure relief, automatic mold pushing and other advantages to ensure the accuracy and safety of the vulcanization process.
Frame-type flat plate vulcanizers are usually used for vulcanization and hot press molding of rubber products, such as rubber seals, rubber gaskets, rubber pipe fittings, etc. They are widely used in rubber product production and processing industries.
| Model | XLB-D1500(600t) | XLB-D1500(800t) |
| Plate size (mm) | 1500×1000 | 1500×1000 |
| Cylinder pressure(T) | 600 | 800 |
| Working Layer | 1 | 1 |
| Heating Method | Electric heating | Electric heating |
| Unit Pressure(N/mm²) | 4 | 5.3 |
| Hot plate space(mm) | 200 | 200 |
| About weight(Ton) | 18 | 22.5 |
| Moving table | Equip | Equip |
| Hot plate up speed | ≥10mm/s | ≥10mm/s |
| Hot plate down speed | Gravity drop | Gravity drop |
| Control mode(SIEMENS) | PLC | PLC |
(FAQ) Frequently asked questions and answers about Qingdao Beishun frame-type flat plate vulcanizer:
Q: What applications are frame-type flat plate vulcanizers suitable for?
A: The frame-type flat plate vulcanizing machine is suitable for the vulcanization and hot-pressing molding of various rubber products, including rubber seals, rubber gaskets, rubber pipe fittings, rubber sheets, etc. They are widely used in the production and processing industries of rubber products.
Q: What is the working principle of the frame-type flat plate vulcanizing machine?
A: The working principle of the frame-type flat plate vulcanizing machine is to place the rubber product between the heating plates, and heat it to the vulcanization temperature through the heat energy provided by the heating plates. At the same time, the hydraulic system applies pressure to close the flat plate, allowing the rubber products to be vulcanized and formed in a high-temperature and high-pressure environment.
Q: How to choose a suitable frame-type flat plate vulcanizer?
A: When selecting a suitable frame-type flat plate vulcanizer, you need to consider factors such as the size and shape of the rubber product, vulcanization temperature and pressure requirements, and production batch size. In addition, the heating power of the equipment, the pressure of the hydraulic system and the function of the control system should also be considered. Work with a professional equipment supplier or manufacturer and select the right equipment based on your specific needs.
Q: What should be paid attention to in the maintenance and upkeep of frame-type flat plate vulcanizing machines?
A: Regular maintenance and upkeep are essential for the normal operation of the frame plate vulcanizer. This includes regularly inspecting and replacing seals on heating plates and hydraulic systems, cleaning equipment, lubricating sliding parts, and following maintenance guidelines provided by the manufacturer. Operators should be trained on correct operating methods and safety precautions.
Q: What are the safety precautions for frame-type flat plate vulcanizers?
A: When using a frame-type flat plate vulcanizer, operators should wear protective equipment and follow relevant safety operating procedures. During the heating and vulcanization process, attention should be paid to the safety of high temperature and high pressure environments. At the same time, ensure the stability of the equipment and prevent accidents. Follow the safety guidelines and operating procedures provided by the manufacturer to ensure safe operation.
Please note that specific questions and answers may vary by device model and manufacturer. If you have specific questions or needs, it is recommended that you contact a professional equipment supplier or manufacturer for accurate and detailed information.